Custom & Specialty Builds.
When stock won't do, we build. Octagonal, triple-wall, die-cut, branded, FDA-lined, or just a stubbornly weird dimension — give us the spec and you'll have a quote inside 24 hours.
8-sided builds for resins, powders, and liquids. Stack better than rectangulars, hold more volume per footprint.
Up to 82 ECT, 2,500+ lbs static. For metals, castings, fasteners, and anything dense and angular.
Pick-windows, top-load access, drop-front gates. Cut on our line, glued on-spec.
1–4 color flexo print on virgin kraft. For retail-ready or returnable container programs.
Pre-installed FDA, anti-static, or foil-barrier liners. Boxes leave our yard sealed and ready.
Reinforced, labeled, and trackable boxes for between-facility programs. We close the loop end-to-end.
Three lines is enough.
A quotable custom request needs three things — dimensions, load weight, and quantity. Everything else we'll figure out with you in the reply.
- Dimensions (L × W × H): in inches, outside
- Load weight + product type: pounds, plus what's going in
- Quantity: per order, and order frequency
- Optional: liner, print, lid, lead time
From spec to delivery — what to expect.
| Type | Existing die | New die required | Setup notes |
|---|---|---|---|
| Custom-dim rectangular | 5–7 business days | 10–14 business days | Die cost amortized over 500+ unit runs |
| Custom octagonal | 7–10 business days | 14–18 business days | 1000+ minimum for new octagonal die |
| Branded flexo (1–2 color) | +2 days | +5 days | 1-time plate fee |
| Branded flexo (3–4 color) | +4 days | +7 days | Multiple plate fees |
| Liner pre-install | +1 day | +1 day | Per-box premium |
| UN / DOT certified | +3 days | +5 days | Certification testing required |
| FDA validated | +5 days | +7 days | Cleanroom prep adds another 2 days |
Recent oddballs from the order log.
An urban agriculture startup ordered 200 reinforced triple-wall gaylords sized as nesting boxes. Yes, really. They sold.
A west-coast biofuel startup needed 80 octabins with food-grade liners and saltwater-tolerant exterior coating. We built it.
A regional historical society wanted 320 acid-free boxes for textile archive storage. Required virgin kraft from a non-recycled-content mill. Easy yes.
A biotech startup ordered 80 octabins as growing containers. Modified the inside liner to be UV-stable. Worked the first time.
A regional e-bike maker wanted 400 reinforced double-walls with custom die-cut openings for the handlebars to clear. Six weeks; in field deployment now.
An artist commissioned 12 oversized custom-cut gaylords as art objects. Outside printed in 4 colors. The most fun PO we processed in 2024.